Closed Cell Polyethylene Foam For Professional Film and Theatre Props and Cosplay Costume Creation

Whether it’s prop design, set design or costume design for film, theatre or simply a hobby, a large amount of time is spent researching, meticulously designing, and understanding the technical creation of the final product. From the initial scale modelling to the full-sized end result, we understand the need for materials that are pliable, easy to work with, cost-effective and robust. Closed cell polyethylene foam (also known as craft foam) is incredibly popular amongst prop designers within the film and theatre industry, as well as amateur and professional costume designers (such as cosplay and LARP). Due to its lightweight structure and durability, as well as being a cost effective solution, there are few better materials for creative sets, armour, costumes and a range of other props that require mass production or detailed work. Our variety of closed cell polyethylene foam comes in a range that includes ethylene co-polymer, conductive and static dissipative foams, as well as flame retardant and antibacterial grades. We offer a range of densities, colours and sizes and each one is non-toxic, thermally insulating and resistant to UV, moisture and chemicals. Shaping closed cell polyethylene foam is fairly easy for achieving any desired result, including round or curved shapes. When heated with a heat gun, the foam can simply be shaped by hand or using simple objects like glass bottles or mannequins heads. Once left on an object whilst the foam cools, the closed cell foam will hold its form and remain rigid. Closed cell polyethylene foam is durable but it will require reinforcement to maintain its shape. Many prop and costume designers will seal the foam and cover it with a clear sealant, glue and/or fabric such as cheesecloth to achieve rigidity. It also makes the foam much easier to paint to create realistic textures.